Manufacturer, Engineer, or Industrial Innovator?
Precision for Every Project
Your industrial processes demand craftsmanship as reliable as your operations. At Valavanis Metal, we collaborate with manufacturers, engineers, and industrial innovators to deliver metal solutions tailored to your needs. From machine components and custom enclosures to semi-finished products and fully assembled solutions, we ensure every piece is crafted with accuracy and reliability
Ready to Bring Your Project to Life?
Discover Laser Cutting
Cutting Through Up to 30mm Steel and Handling Metal Sheets up to 4 Meters Long!
A laser cutting machine directs a high-energy laser beam to a specific point on the material. The intense heat melts or vaporizes the material, while a gas, such as nitrogen or oxygen, clears away the debris, resulting in a sharp and precise cut. This method ensures minimal waste and high repeatability.
Controlled by CNC (Computer Numerical Control) systems, laser cutting is ideal for industrial applications requiring precise and efficient production. From fabricating large structural components to small mechanical parts, the technology ensures high-speed processing, uniform quality, and the ability to handle a variety of metals and thicknesses with ease.
Industrial Applications
Laser cutting is an indispensable process in industrial manufacturing, renowned for its precision, versatility, and efficiency. It enables the production of a vast array of components and parts across numerous applications, ensuring high-quality results and optimal material utilization.
Examples of key applications and components:
Structural and Load-Bearing Parts: Frames, supports, brackets, and reinforcements for machinery and construction.
Enclosures and Protective Elements: Panels, covers, shields, and housings for equipment, machinery, and storage systems.
Mechanical and Functional Components: Gears, flanges, molds, and specialized tools for production and assembly.
Fluid and Air Systems: Precision-cut parts for tanks, collectors, drainage systems, and ventilation grilles.
Custom and Specialized Parts: Perforated sheets, grates, partitions, and custom-fitted components for unique applications.
By combining efficiency, precision, and versatility, laser cutting delivers reliable, high-quality results, optimizing material usage and meeting the demands of modern industrial production.
Dimensions
The maximum sheet cutting dimensions are 2000x4000mm
Materials
Mild steel, stainless steel, aluminum, galvanized steel, HARDOX
Cutting Capabilities
Mild Steel: up to 30mm
Stainless Steel: up to 20mm
Aluminum Alloy: up to 10mm
HARDOX (Wear-Resistant Steel): up to 20mm
Discover Punching
Punching Technology: Efficiency and Perforations on Sheets Up to 5 Meters Long
Punching is a fast and reliable metalworking process designed to meet the demanding needs of industrial production. By applying high-pressure mechanical or hydraulic force through a hardened punch and die, this technology excels at cutting, perforating, and shaping metal sheets with precision and efficiency. Its ability to perform additional operations like threading, countersinking, and embossing enhances its versatility, making it a cornerstone of modern manufacturing.
Controlled by CNC (Computer Numerical Control) systems, punching machines deliver exceptional accuracy, repeatability, and speed. This ensures consistent results, whether producing high-volume runs or custom parts. The process is particularly effective for repetitive patterns, leveraging the efficiency of pre-set punch and die tools to reduce production time and costs compared to other metal processing methods.
Common Industrial Applications
Punching technology is indispensable across industrial sectors, offering solutions for a wide range of critical components and products. Key applications include:
Enclosures and Cabinets: Housings for electrical, machinery, or storage applications.
Gratings and Ventilation Systems: Grates, louvers, and vent covers for airflow management and safety.
Structural Components: Production of brackets, flanges, and support frames used in construction, transportation, and equipment assembly.
Covers: protective covers, and sealing components.
Custom Components: Tailored punching solutions for specialized industrial tools, fixtures, and production equipment.
With its unmatched speed, precision, and cost-effectiveness, punching technology plays a vital role in streamlining industrial production. From standard components to custom fabrications, it empowers manufacturers to achieve high-quality results while optimizing time and resources.
Dimensions
Maximum sheet dimensions: 1520 mm Χ 4500 mm.
* Perforations can be made on sheets up to 5 meters long.
Weight
maximum sheet weight: 200kg
Materials
Mild steel, stainless steel, aluminum, corten steel, galvanized steel.
Cutting Capabilities
Steel Sheets (DCP, Galvanized, Black Steel)
Perforation: Up to 8 mm
Cutting: Up to 4 mm
Aluminum Sheets
Perforation: Up to 8 mm
Cutting: Up to 5 mm
Stainless Steel Sheets
Perforation: Up to 8 mm
Cutting: Up to 5 mm
Coated or Pre-Painted Sheets
Perforation: From 0.5 mm and above.
Cutting: From 0.5 mm and above
Key Features of Our Equipment
Automatic Material Feeding
Allows for 24/7 operation with no labor costs, significantly boosting productivity.
Integrated Threading Unit
Supports threading sizes from M2.5 to M8, streamlining production
Advanced Forming Capabilities
Enables embossing, louvers, roller-ball shapes, and sheet marking with specialized tools.
Flexible Multi-Tool System
A rotating tool turret supports up to 24 tools, accessible on-axis for versatility.
Discover Press Brake
Precision and Strength Up to 8 Meters with Cutting-Edge Technology!
Press braking is a highly versatile and precise metalworking process tailored to meet the complex demands of modern manufacturing. By applying controlled pressure between a punch and a die, press brakes excel at bending and shaping metal sheets into intricate forms and precise angles. This process is indispensable for creating components ranging from simple brackets to complex enclosures, ensuring clean, accurate, and repeatable results.
Controlled by CNC (Computer Numerical Control) systems, press brakes achieve exceptional accuracy, enabling the precise execution of even the most detailed designs. These systems allow for consistent bending operations, whether for high-volume production runs or custom one-off projects. The ability to handle a variety of materials and thicknesses enhances the press brake’s adaptability, making it a cornerstone of metal fabrication and industrial manufacturing.
Common Industrial Applications
Enclosures and Panels: Precision-bent housings and covers for machinery, electronics, and industrial equipment.
Structural Components: Brackets, flanges, and support elements used in construction, transportation, and assembly processes.
Frames and Chassis: Sturdy frameworks for equipment, vehicles, and custom manufacturing solutions.
Custom Designs: Tailored bending solutions for unique geometries and specialized projects.
With its unparalleled precision, versatility, and efficiency, press brake technology empowers manufacturers to achieve exceptional results. Whether producing standard components or custom designs, this process optimizes production time and quality, meeting the high standards of industrial applications.
Bending Dimensions
Maximum bending length: 8m
Bending Materials
Mild steel, stainless steel, aluminum, corten steel, galvanized steel, copper, brass.
Bending Capabilities
Lengths of 8m: Metal sheets up to 3mm
Lengths of 3m: Metal sheets up to 10mm
Tube Bender
Precision and Capability to Bend Tubes Up to 6 Meters
Tube bending is a precise and efficient metalworking process designed to create complex curves, consistent angles, and custom shapes with exceptional accuracy. At Valavanis Metal, we leverage advanced CNC (Computer Numerical Control) tube bending machines to meet exact design specifications for a wide range of industrial applications. This cutting-edge technology ensures high precision, repeatability, and speed, making it ideal for projects of any scale or complexity.
Whether creating prototypes, high-volume production runs, or custom solutions, CNC tube bending remains a cornerstone in modern manufacturing and fabrication.
Common Industrial Applications
Tube bending technology plays a vital role in crafting essential components for numerous industries. Key applications include:
Automotive: Exhaust systems, safety frames, and hydraulic tubing.
Aerospace & Aviation: Complex tubing for fuel systems, hydraulic lines, and structural elements where precision is paramount.
Construction: Fabricating HVAC ducts, sturdy railings, staircases, and other essential structural components.
Medical Equipment: Manufacturing wheelchair frames, hospital bed supports, and other components with strict quality standards.
HVAC Systems: Shaping tubing for heating, cooling, and ventilation systems in residential and commercial settings.
Marine Industry: Forming fluid transport tubing for fuel, water, and hydraulic systems.
Machine & Tool Frames: Producing strong, custom frames for industrial machines and tools, ensuring durability and precise alignment for optimal operation.
Whether creating prototypes, high-volume production runs, or custom solutions, CNC tube bending remains a cornerstone in modern manufacturing and fabrication.
Bending Length Capacity
Up to 6 meters
Bending Thickness
Up to 5mm for various metal
Bending Angle Precision
±0.5°
Tube Diameter Range
From 20mm to 120mm (depending on tube thickness)
Bend Radius
As low as 1.5 times the tube diameter
Materials Processed
Mild steel, stainless steel, aluminum, brass, copper, and more
Tolerance
High precision for repeated bends with consistent results
Metal Slip Roller
A slip roll machine, also referred to as a roll bender, is a specialized tool designed to bend flat metal sheets into curved or cylindrical shapes. It achieves this by passing the metal through a set of rollers that apply pressure to gradually form the desired arc or contour. Is capable of handling a range of materials such as steel, aluminum, and copper.
Slip roll machines are widely used in industries such as construction, and manufacturing. Common applications include producing ducts, pipes, cylindrical tanks, curved roofing components, and structural supports.
Common Applications
Pipes: Used in construction, plumbing, and hydraulic systems.
Casings: For machinery, engines, and industrial equipment.
Frames: Structural supports for buildings, vehicles, and equipment.
Tanks: Cylindrical storage tanks and pressure vessels for water, fuel, or chemicals.
Chimneys: Custom-sized for residential or industrial use.
Agriculture Equipment: Includes augers, conveyor parts, and equipment housings.
Aerospace Components: Lightweight curved parts for aircraft frames and engine components.
Bending Length Capacity
Up to 2.5 meters
Bending Thickness
Up to 6mm for various metal
Bend Radius
Minimun radius 200mm
Materials Processed
Mild steel, stainless steel, aluminum
Tolerance
High precision for repeated bends with consistent results
Welding
At Valavanis Metal, we provide comprehensive welding services utilizing both traditional and advanced methods. Our expert welders are proficient in MIG, TIG, and Arc welding, enabling us to work with a variety of materials, including mild steel, stainless steel, and aluminum. Whether for simple or complex projects, we prioritize delivering high-quality, durable welds.
In addition to traditional welding, we also employ a robotic welder, which enhances our capabilities for high-precision, high-volume production. This technology ensures consistent, repeatable welds while minimizing material waste, making it ideal for intricate designs and large-scale projects. The robotic welder guarantees exceptional quality and efficiency across all types of work.
Welding Techniques
MIG Welding (Metal Inert Gas): Ideal for thick materials and fast production.
TIG Welding (Tungsten Inert Gas): Used for precision work and thinner materials, offering a clean finish.
Arc Welding (Stick Welding): Suitable for robust, heavy-duty applications.
Materials We Weld
Mild Steel, Stainless Steel, Aluminum
Workshop
Our workshop is fully equipped to meet the demands of industrial applications, ensuring precision and reliability across a wide range of processes. We handle critical tasks such as accurate drilling, threading, and assembly of complex components, all while maintaining the highest standards of quality.
Drilling and Threading
Precision holes and threads for fasteners.
Cutting
Exact shaping of smaller components.
Assembly
Bringing together components into fully functional systems or products.
Finishing
Grinding, polishing, and texturing for a flawless look.
rolling mill
used to bend and form metal sheets into curved or cylindrical shapes with precision, ideal for creating components like tanks, pipes, and rounded architectural elements.
Powder Coating
Powder coating is a finishing process where a dry powder is applied to the surface of metal components, then cured in an oven to create a durable and protective layer. The process results in a smooth, uniform finish that resists chipping, scratching, and fading, making it ideal for industrial and commercial applications. A wide range of colors and textures is available to meet specific aesthetic and functional requirements.
At Valavanis Metal, we ensure top-tier powder coating quality through our partnership with a trusted and expert provider. This collaboration guarantees consistently high standards for both custom and large-scale projects.
Prefabricated Sheets
Benefits: Durable, slip-resistant, lightweight.
Benefits: Lightweight, durable, excellent for ventilation and filtration, available in varied patterns and dimensions.
Coiled Metal Sheets
Benefits: Coiled metal offers greater flexibility in large-scale manufacturing and processing.
Dimensions:Galvanized Coil from 0.5mm to 2.5mm. Pre-painted (colored) Coil in RAL 9002, 9010, 9006.
Materials
Benefits: High durability, corrosion resistance, sleek and modern appearance, suitable for both interior and exterior use.
Dimensions: From 0.5mm to 20mm in grades 304, 316, 430, and finishes including Matte, Satin, and Polished.
Benefits: Cost-effective, strong and durable, with a raw, industrial look that can be left natural or customized with finishes.
Dimensions: From 2mm to 30mm thickness.
Benefits: Smooth, uniform surface compared to hot rolled steel. Ss often used when tighter tolerances and a clean, polished base for coatings or finishes are required.
Dimensions: From 0,5mm to 3mm thickness.
Benefits: Exceptional strength and resistance to wear and weather.
Dimensions: From 5mm to 20 mm.
Benefits: Durable and rust-resistant, offering a rugged, industrial look.
Dimensions: From 0,5mm to 5mm thickness.
Benefits: Corrosion-resistant, lightweight, and available in a variety of finishes, making it ideal for both structural and decorative purposes.
Dimensions: From 0.8mm to 10mm (uncoated and white).
Industries
automotive
aerospace
manufacturing
construction
electronics
robotics
furniture
energy
medical
devices
shipbuilding
defense
HVAC
metalworking
signage
& more …
Overview of Common Applications
Custom Parts and Components
Produce high-precision components for machinery, equipment, and industrial tools, including brackets, plates, and frames, all tailored to meet specific functional and design requirements.
Structural Elements
Fabricate heavy-duty structural elements such as beams, supports, and reinforcements, ensuring strength, stability, and compliance with engineering standards.
Enclosures and Housing
Create custom enclosures for electrical systems, control panels, and industrial equipment.
Casings and Covers
Produce durable, custom casings and covers for industrial machines and equipment.
Support Structures
Construct support structures for industrial systems, including pipe supports, frames, and mounts.
Conveyor Systems and Racks
Design and manufacture custom conveyor systems, shelving units, and storage racks that optimize space and improve operational efficiency.
Get Inspired!
Explore the transformative possibilities of our cutting-edge metal processing techniques. From precision fabrication to complex industrial solutions, our expertise turns raw materials into high-performance components designed to meet the most demanding specifications. Let our capabilities inspire your next project.
